Materials

Qualità metallo duro HM


Per la realizzazione dei nostri utensili abbiamo selezionato 3 tipi di metallo duro per avere la max prestazione in base ai materiali da lavorare:
HM 1 UNIVERSAL MICROGRAIN SOLID CARBIDE

HM1 metallo duro micrograno che grazie alle buone doti di tenacità , si presta ad un utilizzo universale su un'ampia gamma di lavorazioni su acciai legati e non legati

DIMENSIONE DEL GRANO = MICROGRANO
DUREZZA = 1690 HV30
TENACITÀ = 4000 N/mm2
WC+M.C. = 90 %
Co = 10 %

HM2 HPC MICROGRAIN SOLID CARBIDE (HPC= HIGHT PERFORMANCE CUTTING)

HM2 metallo duro micrograno adatto alla lavorazione di asportazione truciolo ad alta prestazione di acciaio , acciaio inox, leghe di titanio e superleghe HRSA.

DIMENSIONE DEL GRANO = MICROGRANO
DUREZZA = 1690 HV30
TENACITÀ = 4000 N/mm2
WC+M.C. = 91 %
Co = 9 %

HM3 HSC ULTRA FINE SOLID CARBIDE (HSC=HIGHT SPEED CUTTING)

HM3 metallo duro utrafine adatto alla lavorazione di asportazione truciolo ad alta velocita’ di acciaio temprato con durezza >60 hrc e leghe abrasive di alluminio.

DUREZZA = 1940 HV30
TENACITÀ = 4400 N/mm2
WC+M.C. = 91,8 %
Co = 8,2 %

ISO classification of materials


The ISO classification divides the materials to be processed into six categories, this classification is largely based on the dominant physical properties of the different materials. These properties, determined by the binding elements, the heat treatments and the hardness, determine how the material reacts to the processing and how the processing in turn affects the cut.

steel

ISO P materials consist of the wide range of steels and have a good workability, but can vary a lot depending on the hardness of the material and the percentage of carbon
p1Free cutting steel and structural steel<500 N/mm2
p2 Carbon steel and low alloy steel 500-700 N/mm2
p3 Medium alloy steel and heat treated steel 600-800 N/mm2
p4 High alloy steel 800-1000 N/mm2
p5 Tool steel 900-1200 N/mm2
p6 High tensile strength steel 1200-1600 N/mm2

hardened steel

ISO H materials are made of hardened steels whose hardness ranges from 48 to 65 HRC. These materials are difficult to work because their hardness during processing creates a great pressure generating heat, becoming very abrasive for the cutting edge
h1Hardened steel50-56 HRC
h2 Hardened bearing steel 54-62 HRC
h3 Hardened tool steel 60-65 HRC
h4 Hardened martensitic stainless steel 50-56 HRC
h5 Hardened white cast iron 48-55 HRC

stainless steel

ISO M materials are stainless steels, alloyed materials with a percentage of chromium higher than 12%. Their processing generates a large amount of heat that involves wear on the cutting edge with possible formation of the cutting edge
m1Ferritic stainless steel400-700 N/mm2
m2 Austenitic stainless steel (good machinability) 500-750 N/mm2
m3 Austenitic stainless steel (medium machinability) 550-850 N/mm2
m4 Martensitic stainless steel 650-950 N/mm2
m5 PH stainless steel 800-1250 N/mm2

heat restistant super alloys-titanium

ISO S materials are heat resistant super alloys. Their difficult processing generates a high amount of heat and hardens during processing. These materials tend to be smudged, generating a cutting edge resulting in a high wear of the cutting edge
s1Heat resistant super alloys (HRSA) (good machinability)<25 HRC
s2 Heat resistant super alloys (HRSA) (medium machinability) 25-35 HRC
s3 Heat resistant super alloys (HRSA) (low machinability) 35-45 HRC
s4 Low alloy titanium (good machibility)
s5 High alloy titanium (medium machibility)

cast iron

ISO K materials are cast irons, very abrasive materials due to the high percentage of SiC (silicon carbide) which accelerates the wear of the cutting edge
k1Grey cast iron150-250 HB
k2 Nodular cast iron 150-350 HB
k3 Austenitic cast iron 120-260 HB
k4 ADI cast iron 250-500 HB

aluminum alloys

ISO N materials are non-ferrous metals such as aluminum alloys, brass and copper. Aluminum alloys have a silicon percentage of about 13%. Thanks to their ductility they can be processed with high cutting speeds
n1Aluminium alloys <12% Si
n2 Aluminium alloys >12% Si
n3 Cooper
n4 Bronze and brass
n5 Plastic materials
n6 Fiber and composites